REPAIRING PUTTY WINDOW GLASS Have you ever thought about fixing a broken
window in your house, but didn't think you could do it because nobody ever
taught you how to cut glass? Well, you really don't have to know how to cut
glass in order to repair your window. If you knew how to remove the frame,
you could order a replacement piece of glass from your local glass shop
already cut to the proper size. Then, it's just a matter of installing the
new glass into the frame.
But, there are so many different kinds of window out there, there is
no way i could explain them all in one article. So, this is going to be the
first in a series of articles describing the repair procedure for each type of
window.
There are really two categories of windows out there. They are single
pane windows and dual pane windows. Then, within those two categories, there are
several types of windows in each category. Let's start with the single pane
window category.
This would be older windows that were around before the building industry
became more energy conscious.
It just
means that there is a single piece of glass in the frame that surrounds it.
A lot of homeowners mistakenly think a horizontal sliding window must be a
double pane window, since there is a pane of glass in the sliding panel and
another pane in the stationary panel.
The terminology refers to the number of panes in the sliding or fixed
panel alone. In other words, a single pane horizontal sliding window has a
single pane of glass in the sliding panel, and a single pane in the fixed
panel.
A double pane slider would actually have two pieces of glass in both the sliding
panel and fixed panel. The pieces in each panel are separated by approximately
3/8" of air, and have a metal spacer around the edge of the glass.
So, let's get back to the single pane repairs. One of the more common types of
single pane windows are the type that uses putty to hold the glass in the frame.
All old wood windows are done this way. Old metal casement windows are usually
done this way as well. The casement window is the kind with the handle on the
inside bottom corner that you crank, and the window opens outward on a top and
bottom pivot. Let's focus this article on the putty style replacements.
Before you begin, pick a local glass shop in your area where you will go to pick
up the new glass. Make sure they are going to be open the day you do the work,
and confirm with them that if you call in an order for a pane of glass in the
morning, you can pick it up in an hour or two. You don't want to remove the
glass from the window frame, then find out the glass shop won't have your glass
cut until next week. If they can't guarantee a two hour turnaround, keep
looking.
The fastest and easiest way to remove the old glass is to break it out. Put an
old sheet or a tarp on the ground below the window. Then, put on some gloves.
Use gloves with a material that will prevent a piece of glass from cutting your
hands. A pair of gardening gloves should work fine. Get yourself a pair of
safety glasses as well. Trust me, you don't want to get hit in the eye with a
piece of flying glass. As my Father always used to tell me, "Better safe than
sorry". Now, go inside with a hammer in hand and knock the glass out of the
center part of the window. It's best to leave some glass sticking out around the
edge. You can grab the protruding glass and use it as leverage to pop the old
putty loose. The more old putty that you can get to come out along with the
glass, the less scraping you will have to do. I have done some wood window
replacements where the putty was dried and cracked, and it practically fell out
on it's own. On the flip side, I have done some where the putty had almost
become a part of the wood. The only way to separate the putty from the frame in
those instances is to use a putty knife to scrape it down to the wood. While
removing the putty, you will find little pieces of metal that are used to hold
the glass in place while applying the putty. The wood windows use push points,
and you can get a package of new ones at the hardware store. If you're working
with the metal casement window, the metal clips are called sash clips. You might
have a harder time finding these. Frankly, I don't see any problem reusing them.
Once you have all the glass and putty removed, clean the frame with a paint
brush. Then measure the width at three spots: bottom, middle, and top. Take the
smallest measurement and deduct 1/8" for wood windows and 3/8" for steel
casements. Then, measure the height at the left side, center, and right side.
Take the smallest measurement and deduct 1/8" on wood windows and 1/4" on
casements. When you order your new glass, order double strength glass, and give
the width first, then the height. When you get the new glass home, the
installation process is slightly different between wood and steel windows. If
it's wood, put a thin bead of caulk on the frame where the glass is going to
make contact. Install the glass. The caulk will hold the glass in place while
you install the push points. You can either apply putty or use white caulk
instead. If you're going to use caulk, cut the tip below the tapered part, and
cut at a 45 degree angle. You want the largest possible hole to allow the caulk
to cover the large area previously covered by the putty.
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The caulk method is faster than putty, but it requires more skill to
make the job look nice. If you have steel casements, the only option is putty.
The area is just too large to use caulk. The sash clips install differently than
the push points. The push points stick into the wood, but the sash clips insert
into small holes in the side of the casement frame. Sometimes the holes get
plugged with old putty and it's easy to overlook them. Take your time applying
the putty. Make sure you use the putty knife to smooth the surface. You just
repaired your putty window. I will be on Christmas vacation for the next two
weeks, but when I come back, I will continue this series of articles on
repairing single pane windows.
About
the Author: John Rocco has been installing replacement windows since 1978.
To learn more, visit
How To Install Windows
For more information on
Installing a New Window, see the
Installing a New Window Ebook from
HomeAdditionPlus.com. The Installing a New Window Ebook provides easy to
understand, step-by-step instructions, on how to remove an old window and
install a new one. Pictures are included for every key step in the process.
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